Description
Plastic Modular Belt · UK Industrial Supply
Perforated Flat Top Vacuum Conveyor Belt
Model 5935-FT-VAC — engineered for vacuum-assist conveying across food processing, packaging, and precision manufacturing lines throughout the UK and Europe.
What Makes This Belt Different
The Perforated Flat Top Vacuum Conveyor Belt (5935-FT-VAC) is a high-performance plastic modular belt designed with a precisely arranged perforation pattern across its flat top surface. This open-area structure allows negative pressure — generated by suction fans beneath the conveyor — to hold lightweight, fragile, or irregularly shaped products firmly against the belt surface during transit. The result is controlled, slip-free transport without mechanical clamps or guides.
Available in three material grades — XLG, PS, and XP — the belt accommodates working temperatures from 4°C to 105°C and handles working loads of up to 13,000 N at 21°C. With a pitch of 19.05 mm and a minimum backflex radius of just 25 mm, it integrates smoothly into compact conveyor frames used across UK food, pharmaceutical, and light industrial environments.
Whether you are replacing an existing belt on a vacuum-hold-down line or specifying a new system for your facility, this belt delivers repeatable results session after session. Non-standard widths are available on request — our technical team will advise on optimal perforation ratios and vacuum fan sizing.
Related Flat Top Conveyor Belts
How Vacuum Conveying Works
Vacuum conveyor belts operate on a straightforward pressure differential principle. A suction plenum or vacuum chamber is mounted directly beneath the conveyor bed. As the belt moves over this chamber, air is drawn downward through the perforations in the belt surface, creating a localised low-pressure zone immediately above the belt. Atmospheric pressure above the product then pushes it firmly against the belt, maintaining contact and preventing slippage even during acceleration, deceleration, or inclined conveying.
The 5935-FT-VAC’s perforation geometry is engineered to deliver adequate open area for effective vacuum hold-down without compromising the structural integrity of the belt module. The flat top surface ensures full product contact, eliminating the mark-free transfer that pinch-point or gripper systems can leave on sensitive substrates like baked goods, printed packaging, or pharmaceutical blisters.
Because the vacuum force is distributed evenly across the belt width, even thin-film labels, foil laminates, and lightweight cardboard blanks travel with complete stability. British food manufacturers and packaging converters in the Midlands and North West have found this especially valuable on high-speed lines where belt speeds exceed 40 m/min.
19.05 mm
Belt Pitch
13,000 N
Max Working Load (Dry)
4–105°C
Working Temperature Range (XP)
25 mm
Min Backflex Radius
Material Grades & Properties
Three material grades are available for the 5935-FT-VAC, each optimised for different operating environments. Choosing the correct material ensures the belt meets both mechanical demands and compliance requirements — critical for UK food-grade and pharmaceutical production lines.
XLG
Acetal Copolymer
Excellent chemical resistance and dimensional stability. Ideal for dry food environments and general industrial conveying. Working temperature 4–65°C. Weight: 6.3 kg/m².
PS
Polypropylene
Lightweight and corrosion-resistant, suited to wet wash-down environments and humid processing areas. Working temperature 4–65°C. Weight: 6.3 kg/m². Low water absorption retains dimensional form.
XP
High-Temperature Polymer
Designed for high-temperature applications such as tunnel ovens, heated drying lines, and sterilisation conveyors. Extended temperature range 4–105°C. Lighter at 4.9 kg/m² with a max load of 7,000 N.
Technical Specifications
The table below reproduces the full factory specification for the 5935-FT-VAC Perforated Flat Top Vacuum Conveyor Belt. Non-standard belt widths are available — please contact our sales team directly.
| Belts Type | Pitch (mm) | Backflex Radius (Min) (mm) | Working Load (Max) N (21°C) | Working Temperature °C | Weight Kg/m² | Belt Material | Belt Width | |||
|---|---|---|---|---|---|---|---|---|---|---|
| Dry | Wet | Mold Parts Width (mm) | Standard Assembly Width (mm) | Standard Assembly Width Formula | ||||||
| 5935-FT-VAC | 19.05 | 25 | 13000 | 4–65 | 4–65 | 6.3 | XLG | 76.2 | 152.4 | W = 76.2 × N |
| 19.05 | 25 | 13000 | 4–65 | 4–65 | 6.3 | PS | ||||
| 19.05 | 25 | 7000 | 4–105 | 4–105 | 4.9 | XP | ||||
* If the belt requires a non-standard width, please contact the salesperson. Standard assembly width W = 76.2 × N mm, where N is the number of modules across the belt width.

Why UK Manufacturers Choose the 5935-FT-VAC
Beyond the fundamental vacuum-hold-down capability, this perforated flat top belt brings a set of operational advantages that directly reduce downtime, maintenance cost, and product rejection rates on UK production floors.
Zero Product Marks
The unbroken flat top surface means no embossing or pressure marks on packaging films, labels, or food products — a key requirement for high-care zones and premium branded goods.
Modular Replacement
Individual modules snap in and out without removing the entire belt from the frame. Maintenance teams can replace a damaged section during a short production break — no specialist tools required.
Chemical Resistance
XLG and PS grades withstand standard cleaning agents, sanitisers, and dilute acids used in food hygiene protocols. The XP grade maintains its properties through repeated thermal cycling in oven or sterilisation applications.
High Line Speed Stability
Uniform vacuum hold-down across the full belt width prevents product wandering or rotating at line speeds above 30 m/min — improving downstream registration accuracy for printing, coding, and weighing stations.
Custom Width Available
Standard assembly follows W = 76.2 × N mm. Where existing conveyor frames fall outside this range, non-standard width belts are manufactured to order with full technical documentation.
Compact Return Path
The 25 mm minimum backflex radius permits tight end drum diameters, allowing the belt to operate in low-profile conveyor frames — useful in cramped production areas or under-line transfer applications.
Where This Belt Is Used Across UK Industry
The 5935-FT-VAC Perforated Flat Top Vacuum Conveyor Belt serves a wide range of sector applications across England, Scotland, and Wales. The combination of vacuum stability, chemical resistance, and modular serviceability makes it a versatile choice wherever product control matters.
Food & Bakery
Transporting biscuits, crackers, sliced bread, and confectionery through packaging and checkweighing stations without product tumble or orientation loss.
Pharmaceutical Packaging
Blister packs and foil-sealed trays require mark-free flat surfaces and precise positioning for laser coding and vision inspection equipment.
Print & Converting
Printed sheets and labels are held flat by vacuum during guillotining, die-cutting, and inspection — eliminating misfeeds caused by static or airflow.
Electronics Assembly
PCBs and component trays travel through soldering and inspection stations with full orientation control, reducing rework caused by shifting during transit.
Thermal Processing
XP-grade modules handle continuous oven or pasteuriser conveying up to 105°C, replacing metal mesh belts on lines that demand a smooth, drip-free surface.
Customer Success: Real Results
The following case illustrates how a mid-sized UK food manufacturer tackled belt-related downtime and product waste by switching to the 5935-FT-VAC — and the measurable results they achieved in the first quarter after installation.
Case Study · Midlands, UK · Biscuit Manufacturing
Reducing Rejects by 34% on a High-Speed Wrapping Line
A family-owned biscuit producer near Coventry was running a 35 m/min wrapping line using a conventional friction-top belt. At that speed, lightweight shortbread rounds would rotate by 5–15 degrees between the infeed and the flow-wrap head, causing the wrapper to misalign and triggering the reject gate on roughly 8% of product. The line ran two shifts, five days a week — the reject cost was significant and difficult to address mechanically without slowing output.
After trialling the 5935-FT-VAC in XLG material over four weeks, angular drift dropped to under 1 degree. The reject rate fell to 5.3% — a 34% reduction — with no change to line speed. The modular construction also meant that when one module was chipped by a dropped tray, the maintenance team replaced it in under ten minutes during a scheduled break rather than pulling the belt for an overnight repair.
Belt payback was estimated at under four months when factoring in reduced waste, saved rework labour, and eliminated unplanned maintenance shifts.
“We have been through three other belt suppliers in the past decade. This is the first perforated belt that actually holds our product consistently at full line speed. The modular design is a huge operational benefit.”
— Engineering Manager, Bakery Goods Producer
Coventry, West Midlands, UK
“Our pharmaceutical packaging line requires FDA-compliant materials and zero particle contamination. The XLG grade passed our internal validation first time. Lead time was shorter than any domestic supplier quoted us.”
— Maintenance Director, Contract Pharma CMO
Leeds, Yorkshire, UK
“The XP grade in our tunnel oven has now run eleven months without a single module replacement. Previous metal belts needed re-tensioning every six weeks. The weight saving also reduced our drive motor load noticeably.”
— Production Manager, Ready-Meal Manufacturer
Glasgow, Scotland, UK
Manufacturing Capability & Custom Solutions
Our production facility operates dedicated plastic modular belt extrusion and injection moulding lines with in-house quality control at every stage — from raw polymer granule to finished belt assembly. ISO-certified manufacturing processes govern dimensional tolerances, material traceability, and finished belt inspection before despatch.
Customisation is a core part of what we do. If your UK conveyor line falls outside the standard width increments, our engineering team will calculate the correct module count, specify the rod diameter, and produce a non-standard width belt with the same quality standards as catalogue sizes. We regularly supply custom configurations to food, pharmaceutical, and industrial customers who need specific perforation ratios, coloured modules for HACCP identification, or mixed-material assemblies for multi-zone conveyors.
Our technical sales team can advise on vacuum plenum design, fan sizing, belt tensioning, and drive sprocket selection — providing a complete system perspective rather than just a belt. Sample belts and full material data sheets are available on request.
Custom Belt Options Available
HACCP Colour Coding
Custom Perforation Ratio
Multi-Material Assembly
Full Technical Documentation
Sample Belts Available
Frequently Asked Questions
Ready to Specify?
Talk to Our Conveyor Belt Specialists
Send your frame dimensions, operating conditions, and product type. Our technical team will confirm the correct material grade, width, and any custom requirements within 24 hours.


