{"id":1048,"date":"2026-07-17T06:04:43","date_gmt":"2026-07-17T06:04:43","guid":{"rendered":"https:\/\/plastic-modular-belt.com\/?post_type=product&p=1048"},"modified":"2026-07-17T06:42:00","modified_gmt":"2026-07-17T06:42:00","slug":"1050-1060-783-sprocket-idler-wheelain","status":"publish","type":"product","link":"https:\/\/plastic-modular-belt.com\/el\/product\/1050-1060-783-sprocket-idler-wheelain\/","title":{"rendered":"1050\/1060\/783 Sprocket-Idler Wheelain"},"content":{"rendered":"
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Industrial Conveyor Components \u00b7 UK Supplier<\/p>\n

1050 \/ 1060 \/ 783 Series
\nSprocket Idler Wheel<\/span><\/h2>\n

Precision-engineered plastic modular belt sprocket idler wheels designed for demanding B2B conveyor applications across food processing, packaging, logistics and manufacturing sectors throughout the United Kingdom and mainland Europe.<\/p>\n

\u03a0\u03b9\u03c3\u03c4\u03bf\u03c0\u03bf\u03b9\u03b7\u03bc\u03ad\u03bd\u03bf \u03ba\u03b1\u03c4\u03ac ISO 9001<\/span>
\nFood-Grade Materials<\/span>
\nCustom Machining Available<\/span><\/div>\n<\/div>\n<\/div>\n

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\"1050<\/div>\n
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Ready for Your Conveyor Line?<\/h2>\n

Whether you’re retrofitting an existing conveyor or specifying components for a new installation, our engineering team can advise on the correct sprocket idler wheel selection, bore size, and compatibility with your modular belt system.<\/p>\n

\u2709 Get a Quote<\/a><\/p>\n

Reply within 24 hours \u00b7 No-obligation quotation<\/p>\n<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

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What Is a Sprocket Idler Wheel and Why Does It Matter?<\/h2>\n

The sprocket idler wheel is one of the most structurally critical components in a plastic modular belt conveyor. Unlike a drive sprocket which transmits rotational torque from the motor shaft to the belt, the idler wheel’s job is to support and guide the belt at the return end or intermediate positions, maintaining correct tension, tracking alignment, and chain-pitch engagement throughout the operating cycle. In high-throughput environments \u2014 think a poultry processing plant in Yorkshire, a ready-meal packaging line in the Midlands, or a distribution sortation system in a major UK logistics hub \u2014 even a fractional misalignment of the idler sprocket can trigger belt mistracking, premature tooth wear, elevated noise levels, and unplanned downtime that erodes OEE figures significantly. Selecting the correct sprocket idler wheel is therefore not a peripheral decision: it sits at the heart of conveyor system reliability, hygiene compliance, and total cost of ownership over a product lifecycle that typically spans five to fifteen years of continuous operation.<\/p>\n<\/div>\n

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Why UK Engineers Specify This Sprocket Idler Wheel<\/h2>\n
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\u2699<\/div>\n

Precision Pitch Engagement<\/h3>\n

The tooth profile of the 1060 series is machined or injection-moulded to exact pitch tolerances, ensuring zero slip between belt link and sprocket pocket across all speeds.<\/p>\n<\/div>\n

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Food-Safe & Wash-Down Ready<\/h3>\n

Manufactured from FDA-compliant engineering thermoplastic, the sprocket idler wheel withstands aggressive CIP wash-down cycles, acidic cleaning agents, and operating temperatures from -20 \u00b0C to +90 \u00b0C.<\/p>\n<\/div>\n

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\ud83d\udd13<\/div>\n

Multiple Bore Options<\/h3>\n

Standard bore diameters of 25, 30, 35, and 40 mm accommodate a wide range of shaft specifications common in UK conveyor OEM and retrofit installations, reducing the need for custom adapters.<\/p>\n<\/div>\n

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\u26a1<\/div>\n

Low Rolling Resistance<\/h3>\n

Thermoplastic construction and smooth-bore hub geometry minimise friction against the shaft and reduce motor load \u2014 a real energy-saving advantage for conveyor systems running 16\u201324 hours per day.<\/p>\n<\/div>\n

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Easy Installation & Replacement<\/h3>\n

The split-shaft or through-bore design allows rapid on-site changeout without dismantling the full conveyor frame \u2014 cutting planned maintenance windows from hours to minutes.<\/p>\n<\/div>\n

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Compatible with 1050 & 783 Belt Systems<\/h3>\n

Engineered to interlock with 1050-series and 783-series plastic modular belts, this sprocket idler wheel delivers consistent pitch matching across belt widths and conveyor speeds used widely in UK industry.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Material, Operating Principle & Application Environments<\/h2>\n
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The 1060 series sprocket idler wheel is manufactured from a high-molecular-weight engineering thermoplastic \u2014 typically acetal (POM) or nylon (PA6\/PA66) \u2014 selected for its outstanding wear resistance, dimensional stability under load, and inherent lubricity. The material is non-metallic and therefore eliminates the risk of metallic contamination in food and pharmaceutical production environments, supporting compliance with UK Food Safety Act requirements and BRC Global Standards. Pigments and additives are all food-safe. The plastic sprocket is lighter than its steel equivalent, reducing dynamic shaft loads and extending bearing life.<\/p>\n<\/div>\n

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How It Works<\/h3>\n

As the plastic modular belt travels along the conveyor frame, the idler wheel is mounted on a freely rotating shaft at the return-end or mid-span position. The precision-machined tooth pockets engage with the belt’s module links, maintaining correct pitch and preventing belt sag or lateral drift. Because the idler is passive (not driven), the critical engineering parameters are tooth-form accuracy, bore-to-shaft clearance, and surface finish of the tooth flanks \u2014 all of which are tightly controlled in our manufacturing process. The result is a smooth, quiet, low-friction belt return path that protects belt modules from premature fatigue cracking.<\/p>\n<\/div>\n

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Typical UK Application Sectors<\/h3>\n

The 1050\/1060\/783 sprocket idler wheel is specified across a broad range of industries: food processing (meat, poultry, bakery, ready meals), beverage bottling lines, pharmaceutical blister packaging, fresh produce and horticulture sorting, automotive parts washing, general warehousing and e-commerce fulfilment conveyors, and industrial laundry linen transport. Across these sectors in the UK \u2014 from Scottish salmon processing facilities to South-East England distribution centres \u2014 the consistent requirement is for a sprocket idler that delivers zero-maintenance performance between planned service intervals.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Technical Specifications<\/h2>\n

\"sprocket\"<\/p>\n

All dimensions in millimetres (mm). Standard bore is circular (Round Hole). Non-standard models available on request.<\/p>\n

\n\n\n\n\n\n\n\n\n
Sprocket Type<\/th>\nNumber of Teeth<\/th>\nBore (RB) mm<\/th>\nOut Side Diameter (OD) mm<\/th>\nPitch Diameter (PD) mm<\/th>\nStandard<\/th>\n<\/tr>\n<\/thead>\n
Round Bore<\/td>\n<\/tr>\n
1060-16T-CD<\/td>\n16<\/td>\n25 \/ 30 \/ 35 \/ 40<\/td>\n131.3<\/td>\n130.2<\/td>\nMachining \/ Injection<\/td>\n<\/tr>\n
1060-18T-CD<\/td>\n18<\/td>\n25 \/ 30 \/ 35 \/ 40<\/td>\n147.6<\/td>\n146.3<\/td>\nMachining \/ Injection<\/td>\n<\/tr>\n
1060-19T-CD<\/td>\n19<\/td>\n25 \/ 30 \/ 35 \/ 40<\/td>\n156.3<\/td>\n154.3<\/td>\nMachining<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* If the sprocket requires a non-standard model, please contact the salesperson. Custom tooth counts, bore configurations, and material grades are available.<\/p>\n<\/div>\n

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Customer Success Cases<\/h2>\n

Real projects. Verified outcomes. Here is how the 1060 sprocket idler wheel has performed in the field.<\/p>\n

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Poultry Processing Plant \u2014 West Yorkshire, UK<\/h3>\n

Food Processing \u00b7 Line Upgrade Project \u00b7 2024<\/p>\n<\/div>\n

\u039c\u03b5\u03bb\u03ad\u03c4\u03b7 \u03c0\u03b5\u03c1\u03af\u03c0\u03c4\u03c9\u03c3\u03b7\u03c2<\/span><\/p>\n<\/div>\n

A mid-scale poultry processor operating three evisceration conveyor lines in West Yorkshire was experiencing unplanned stoppages averaging 4.2 hours per week per line due to worn steel idler sprockets causing belt mistracking and link damage. The maintenance supervisor contacted us seeking a plastic modular belt sprocket idler wheel solution compatible with their existing 1050-series belt and 30 mm shaft configuration. We supplied 1060-18T-CD idler wheels with 30 mm bore across all three lines. After installation and a 90-day run-in period, recorded downtime attributable to belt tracking issues fell to zero. Line OEE improved by 6.4 percentage points. The estimated annual maintenance cost saving was approximately \u00a318,000 across the three lines, with the full component investment recovered in under 11 weeks. The plant has since placed standing orders for forward stock as part of their planned maintenance programme.<\/p>\n<\/div>\n

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\u201c<\/div>\n

We’ve been specifying plastic modular belt idler sprockets from this supplier for our chilled ready-meal lines in the East Midlands for three years. The consistency between batches is excellent \u2014 we’ve never had a dimensional variance issue on the bore. Wash-down performance is exactly what a BRC-audited facility needs.<\/p>\n

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David Hartley<\/p>\n

Engineering Manager \u00b7 Ready-Meal Manufacturer, Nottinghamshire<\/p>\n<\/div>\n<\/div>\n

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\u201c<\/div>\n

Ordered 1060-16T-CD idlers for a new sortation conveyor at our fulfilment centre near Milton Keynes. Lead time was competitive and the technical support team confirmed compatibility with our belt spec before we committed. Six months in, no belt drift, no noise. The quote process was fast and the pricing was transparent \u2014 exactly what we needed to keep the project on budget.<\/p>\n

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Sarah Whitmore<\/p>\n

Operations Director \u00b7 E-Commerce Fulfilment, South East England<\/p>\n<\/div>\n<\/div>\n

\n
\u201c<\/div>\n

As a conveyor OEM supplying into the UK bakery sector, component consistency is non-negotiable. The 1060 idler wheels meet our drawing tolerances reliably and the injection-moulded finish is clean enough for open-product environments. We’ve now standardised on this sprocket idler wheel across four belt-width variants in our product range.<\/p>\n

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James Pearce<\/p>\n

Technical Director \u00b7 Conveyor OEM, West Midlands<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

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Complete Your Conveyor Drive System<\/h2>\n

The sprocket idler wheel works in conjunction with driven components. For a fully matched conveyor sprocket system, consider these companion products from the same 1775 series:<\/p>\n

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\u2699<\/div>\n

1775 Sprocket Drive Wheel<\/a><\/h3>\n

The powered counterpart to the idler wheel, the 1775 Sprocket Drive Wheel<\/a> transmits motor torque directly to the modular belt, providing positive drive engagement and maintaining belt tension under full load conditions. Designed to work in matched sets with the idler wheel for balanced belt tracking.<\/p>\n<\/div>\n

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1775 Sprocket Idler Wheel<\/a><\/h3>\n

The 1775 Sprocket Idler Wheel<\/a> shares the same food-safe engineering thermoplastic construction and is compatible with 1775-series modular belts. An ideal selection for conveyor systems where a different belt pitch or wider belt width is required, while maintaining the same ease-of-installation philosophy.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Manufacturing Capability & Custom Sprocket Services<\/h2>\n

Our production facility operates CNC machining centres and precision injection moulding lines dedicated to plastic modular belt sprocket components. Where the standard 1060-series sprocket idler wheel does not exactly match your shaft geometry, belt pitch, or operational envelope, our engineering team offers a comprehensive custom sprocket design service. We regularly produce non-standard bore diameters, keyway configurations, modified tooth profiles, special flange arrangements, and prototype single-piece samples for OEM design validation. Our capability extends to material substitution \u2014 including UHMW-PE for very-low-friction applications, and NSF-61 compliant materials for potable water contact environments common in Scottish and Welsh water treatment installations. Minimum order quantities for custom machined sprocket idler wheels are typically low enough to suit engineering firms undertaking single conveyor retrofit projects, making bespoke solutions genuinely accessible for UK maintenance teams without requiring large capital commitment. All custom items are traceable through our quality management system, with dimensional inspection reports supplied as standard. To discuss your specific sprocket idler wheel requirements, contact our technical sales team directly.<\/p>\n

\u2709 Get a Quote<\/a>
\nsales@plastic-modular-belt.com<\/span><\/div>\n
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18+<\/p>\n

Years manufacturing sprocket components<\/p>\n<\/div>\n

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240+<\/p>\n

Industrial clients across UK & Europe<\/p>\n<\/div>\n

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ISO 9001<\/p>\n

Certified quality management<\/p>\n<\/div>\n

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< 24 h<\/p>\n

Quote response time<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Common questions from UK conveyor engineers and procurement managers about plastic modular belt sprocket idler wheels.<\/p>\n

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\nWhat is the difference between a sprocket idler wheel and a sprocket drive wheel on a plastic modular belt conveyor, and which one do I need for my UK food processing line? \u25bc<\/span><\/summary>\n
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The drive sprocket wheel is keyed to the motor shaft and actively pulls the belt forward by engaging the belt’s module links under powered rotation. The sprocket idler wheel, by contrast, sits on a free-spinning shaft at the return end or mid-span, guiding and tensioning the belt without applying any driving force. For a food processing line in the UK, you typically need both: drive wheels at the head shaft and idler wheels at the tail shaft. If your conveyor is already running but the belt is sagging, drifting, or making noise at the return end, it is almost certainly the idler wheel that needs attention. Our 1060-series idler wheels are directly compatible with most 1050 and 783-series plastic modular belts.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

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\nHow much does a plastic modular belt sprocket idler wheel cost, and can I get a quote for bulk supply to our UK distribution centre? \u25bc<\/span><\/summary>\n
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Pricing for the 1060-series sprocket idler wheel depends on tooth count, bore diameter, manufacturing method (machined vs injection), and order quantity. Bulk orders for distribution centre or OEM supply attract better per-unit pricing and can often be fulfilled from stock for standard configurations. The fastest way to get an accurate cost is to email our team at sales@plastic-modular-belt.com with your sprocket type (e.g. 1060-18T-CD), required bore, quantity, and delivery location in the UK. We typically return a formal quotation within 24 hours and can include lead time and shipping cost to your site.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

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\nWhich sprocket idler wheel bore size should I choose \u2014 25, 30, 35, or 40 mm \u2014 for my conveyor retrofit project in the UK? \u25bc<\/span><\/summary>\n
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The correct bore size is determined by your existing idler shaft diameter. Measure the shaft with vernier callipers at the mounting location, then select the bore that matches \u2014 the sprocket should slide onto the shaft without slop but without requiring excessive force. The most common bore in UK retrofit projects is 30 mm, as this corresponds to a widely used BSS and metric shaft standard. If your shaft has a keyway for a drive application (unusual for idlers), mention this when requesting a quote and we can supply a keyed bore. If your shaft diameter falls between standard sizes, we can supply a custom-machined bore.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

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\nWhere can I find a reliable supplier of 1060 plastic modular belt sprocket idler wheels for food-grade conveyor applications in the UK? \u25bc<\/span><\/summary>\n
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For food-grade conveyor applications, you need a supplier who can confirm the plastic material composition, provide documentation of FDA or EU food-contact compliance, and maintain consistent dimensional tolerances across production batches. Our 1060-series sprocket idler wheels are manufactured to these standards with full traceability. We supply directly to food processors, packaging OEMs, and maintenance contractors across England, Scotland, Wales, and Northern Ireland. You can request a sample or place a stock order via sales@plastic-modular-belt.com. We export from our production facility with DDP (Delivered Duty Paid) terms available to UK buyers, which simplifies procurement and removes customs complexity.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

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\nHow do I know when the sprocket idler wheel on my plastic modular belt needs replacing, and what is the typical service life in a UK packaging plant? \u25bc<\/span><\/summary>\n
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The most common warning signs are belt mistracking (one edge runs consistently higher than the other), audible clicking or rattling at the idler position, visible wear or rounding on the tooth flanks when the belt is stopped and inspected, and unusual tension fluctuations measured by the belt’s tensioning device. In a UK packaging plant running a single shift (8 hours\/day), well-specified plastic idler sprocket wheels routinely achieve three to five years of service before replacement. In continuous 24\/7 production \u2014 typical in beverage or frozen food environments \u2014 planned replacement at 18 to 24-month intervals is common practice. Keeping two spare idler sets per conveyor on site is standard maintenance provision that eliminates the risk of an extended wait for parts during an unplanned breakdown.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

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\nCan I get a custom non-standard sprocket idler wheel manufactured to my own drawing for a bespoke conveyor system we are building for a UK client? \u25bc<\/span><\/summary>\n
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Yes \u2014 custom sprocket idler wheels are a core part of our manufacturing service. You can send us your drawing (PDF, DXF, or STEP format) and we will review it for manufacturability and advise on material selection. We produce non-standard tooth counts, modified hub lengths, flanged versions, anti-static plastic grades, and unusual bore configurations. Prototype samples are available before full production commitment, and we supply dimensional inspection reports with each custom batch. This service is used regularly by UK conveyor OEMs who need parts that are not available from standard catalogues. Contact sales@plastic-modular-belt.com with your drawing or requirements to begin the discussion.<\/p>\n<\/div>\n<\/details>\n<\/div>\n<\/div>\n

<\/p>\n

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Ready to Source Sprocket Idler Wheels for Your UK Conveyor Project?<\/h2>\n

Send your specifications to our team and receive a no-obligation quotation within 24 hours. Custom sizes welcome.<\/p>\n

\u2709 \u039b\u03ac\u03b2\u03b5\u03c4\u03b5 \u03bc\u03b9\u03b1 \u03c0\u03c1\u03bf\u03c3\u03c6\u03bf\u03c1\u03ac \u03c4\u03ce\u03c1\u03b1<\/a><\/p>\n<\/div>\n

\u03b5\u03c0\u03b5\u03be\u03b5\u03c1\u03b3\u03b1\u03c3\u03af\u03b1 \u03b1\u03c0\u03cc gzl<\/p>","protected":false},"excerpt":{"rendered":"

Sprocket idler wheel for 1050\/1060\/783 modular belts. Food-grade POM, 16\/18\/19T, bore 25\u201340mm. CNC machined or injection moulded.<\/p>","protected":false},"featured_media":1049,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[600],"product_tag":[],"class_list":["post-1048","product","type-product","status-publish","has-post-thumbnail","product_cat-sprocket","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/product\/1048","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/comments?post=1048"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/media\/1049"}],"wp:attachment":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/media?parent=1048"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/product_brand?post=1048"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/product_cat?post=1048"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/product_tag?post=1048"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}