{"id":897,"date":"2026-03-14T08:11:38","date_gmt":"2026-03-14T08:11:38","guid":{"rendered":"https:\/\/plastic-modular-belt.com\/?p=897"},"modified":"2026-03-16T03:57:33","modified_gmt":"2026-03-16T03:57:33","slug":"plastic-modular-belt-for-medical-device-manufacturing-sterilisation-conveying-lines","status":"publish","type":"post","link":"https:\/\/plastic-modular-belt.com\/el\/%ce%b5%cf%86%ce%b1%cf%81%ce%bc%ce%bf%ce%b3%ce%ae\/plastic-modular-belt-for-medical-device-manufacturing-sterilisation-conveying-lines\/","title":{"rendered":"Plastic Modular Belt for Medical Device Manufacturing & Sterilisation Conveying Lines"},"content":{"rendered":"
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Medical Device Industry \u00b7 Sterilisation Conveying \u00b7 UK<\/p>\n

Plastic Modular Belt for Medical Device Manufacturing & Sterilisation Conveying Lines<\/h2>\n

How purpose-engineered plastic modular belts are redefining hygiene, throughput and compliance across UK medical manufacturing facilities \u2014 from assembly to autoclave tunnel and EtO sterilisation.<\/p>\n

\ud83d\udce7 Get a Free Quote<\/a><\/p>\n<\/div>\n<\/div>\n

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\"\u03a0\u03bb\u03b1\u03c3\u03c4\u03b9\u03ba\u03aeMedical device manufacturers across the United Kingdom operate under some of the most stringent production and hygiene standards in the world. Whether a facility is producing single-use surgical instruments, implantable components, diagnostic equipment, or pharmaceutical packaging, the conveyor systems running through every stage of the line must meet regulatory demands that go well beyond what standard industrial belting can offer. The plastic modular belt \u2014 designed, selected and maintained with medical-grade intent \u2014 has emerged as the conveying solution of choice for UK facilities seeking to satisfy MHRA, ISO 13485 and EU MDR requirements while simultaneously improving OEE and reducing downtime.<\/p>\n

Unlike traditional flat rubber belts or stainless-steel mesh conveyors, a properly specified plastic modular belt provides an unrivalled combination of chemical resistance, dimensional stability under thermal stress, easy in-situ cleaning, and the geometric openness required by modern sterilisation tunnel designs. Over nearly two decades working on the application side of this technology, the evidence is clear: the specification decision made at belt-selection stage has a direct, measurable impact on cost-per-unit, contamination risk and validated cleaning cycle performance.<\/p>\n<\/div>\n<\/div>\n

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\u2709 Request Product Specification & Price<\/a><\/div>\n

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Why the Medical Sector Demands a Specialist Plastic Modular Belt<\/h2>\n<\/div>\n

\"\u03a0\u03bb\u03b1\u03c3\u03c4\u03b9\u03ba\u03aeThe medical device supply chain moves products through environments that subject belting materials to a punishing combination of wet cleaning agents, disinfectants, enzymatic detergents, high-pressure washdowns, saturated steam, dry heat, ethylene oxide (EtO) gas, gamma radiation and hydrogen peroxide vapour sterilisation cycles. No single material answers all these challenges out of the box \u2014 but the modular polypropylene (PP), acetal (POM) and polyethylene (PE) families used in specialist plastic modular belt construction come remarkably close.<\/p>\n

The interlocking link-and-rod construction of a plastic modular belt means that any section of belt can be removed and replaced without specialist tools in under fifteen minutes. In a validated cleanroom or production environment, this reduces the total validated shutdown window significantly compared with spliced flat belts \u2014 a practical advantage that GMP-focused quality managers throughout England, Scotland and Wales have come to depend on.<\/p>\n

Furthermore, most modular belt modules are manufactured from FDA-compliant and EU 10\/2011 food-contact-grade resins, satisfying the material traceability requirements embedded in ISO 13485:2016 quality management systems. When the plastic modular belt supplier provides full material declarations and batch-specific compliance certificates \u2014 as reputable UK-focused suppliers do \u2014 the documentation burden for design verification activities under EU MDR Annex I is substantially reduced.<\/p>\n<\/div>\n<\/div>\n

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Technical & Performance Specifications at a Glance<\/h2>\n<\/div>\n
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\u03a0\u03b1\u03c1\u03ac\u03bc\u03b5\u03c4\u03c1\u03bf\u03c2<\/th>\nPP (\u03a0\u03bf\u03bb\u03c5\u03c0\u03c1\u03bf\u03c0\u03c5\u03bb\u03ad\u03bd\u03b9\u03bf)<\/th>\nPOM (\u0391\u03ba\u03b5\u03c4\u03ac\u03bb\u03b7)<\/th>\nPE (\u03a0\u03bf\u03bb\u03c5\u03b1\u03b9\u03b8\u03c5\u03bb\u03ad\u03bd\u03b9\u03bf)<\/th>\n<\/tr>\n<\/thead>\n
Operating Temp Range<\/td>\n-20 \u00b0C to +105 \u00b0C<\/td>\n-40 \u00b0C \u03ad\u03c9\u03c2 +90 \u00b0C<\/td>\n-50 \u00b0C to +80 \u00b0C<\/td>\n<\/tr>\n
\u03a7\u03b7\u03bc\u03b9\u03ba\u03ae \u03b1\u03bd\u03c4\u03bf\u03c7\u03ae<\/td>\n\u0386\u03c1\u03b9\u03c3\u03c4\u03bf (\u03bf\u03be\u03ad\u03b1, \u03b1\u03bb\u03ba\u03ac\u03bb\u03b9\u03b1)<\/td>\nGood (solvents limited)<\/td>\nExcellent (wide range)<\/td>\n<\/tr>\n
\u0391\u03bd\u03c4\u03bf\u03c7\u03ae \u03c3\u03b5 \u03b5\u03c6\u03b5\u03bb\u03ba\u03c5\u03c3\u03bc\u03cc<\/td>\n25\u201335 MPa<\/td>\n60\u201370 MPa<\/td>\n18\u201325 MPa<\/td>\n<\/tr>\n
Pitch Options (mm)<\/td>\n12.7 \/ 25.4 \/ 38.1<\/td>\n12.7 \/ 25.4<\/td>\n25.4 \/ 38.1<\/td>\n<\/tr>\n
\u0391\u03bd\u03bf\u03b9\u03c7\u03c4\u03ae \u03c0\u03b5\u03c1\u03b9\u03bf\u03c7\u03ae (%)<\/td>\nUp to 52%<\/td>\nUp to 48%<\/td>\nUp to 55%<\/td>\n<\/tr>\n
Autoclave Compatible<\/td>\n\u2713 Yes<\/td>\n\u2713 Yes<\/td>\n\u25cb Limited<\/td>\n<\/tr>\n
EtO Gas Resistant<\/td>\n\u2713 Yes<\/td>\n\u2713 Yes<\/td>\n\u2713 Yes<\/td>\n<\/tr>\n
FDA \/ EU 10\/2011 Grade<\/td>\n\u2713 Compliant<\/td>\n\u2713 Compliant<\/td>\n\u2713 Compliant<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n<\/div>\n

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Key Application Scenarios Across the Medical Device Lifecycle<\/h2>\n<\/div>\n
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Autoclave Tunnel Feed & Discharge<\/h3>\n

High open-area PP belts transfer pre-packaged device trays through continuous steam sterilisation tunnels. The belt survives repeated 134 \u00b0C saturated steam cycles without pitch elongation, protecting indexing accuracy across tens of thousands of cycles.<\/p>\n<\/div>\n

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EtO Chamber Loading Systems<\/h3>\n

Gas-permeable plastic modular belt configurations with maximum open area ensure EtO penetration reaches every surface of the product load during sterilisation, while the inert resin substrate exhibits no reaction with EtO residuals that could compromise sterility assurance levels.<\/p>\n<\/div>\n

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Assembly Line & Inspection Conveyors<\/h3>\n

Smooth-top or friction-top modular belt modules provide controlled, low-vibration product indexing for delicate implantable components \u2014 whether surgical fasteners, catheter subassemblies, or ophthalmic lenses \u2014 through operator assembly and machine vision inspection stations.<\/p>\n<\/div>\n

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Tray Washing & Drying Tunnels<\/h3>\n

Washer-disinfector process tunnels used in hospital CSSD (Central Sterile Services Department) and contract sterilisation facilities routinely deploy high-open plastic modular belt variants that allow washing, rinsing and hot-air drying water and vapour to pass freely through the belt plane.<\/p>\n<\/div>\n

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Pharmaceutical Blister & Pouching Lines<\/h3>\n

In pharmaceutical manufacturing and combination product lines across UK sites, plastic modular belt systems convey blister packs, unit-dose pouches and foil-sealed medical devices through sealing, coding and cartoning operations, satisfying GMP requirements for non-reactive belt contact surfaces.<\/p>\n<\/div>\n

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Cold-Chain & Cryogenic Conveying<\/h3>\n

PE-grade modular belt modules remain flexible and impact-resistant down to -50 \u00b0C, making them the preferred choice for cryo-preserved biological sample handling, blood product processing, and cold-chain packaging operations in UK hospital blood banks and biorepository facilities.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Operating Principle, Material Science & Construction<\/h2>\n<\/div>\n

The operating principle of a plastic modular belt is elegantly straightforward. Injection-moulded thermoplastic modules \u2014 each typically 100 mm or 200 mm in the running direction \u2014 are connected laterally and longitudinally by stainless-steel or plastic hinge rods threaded through aligned bores along each module edge. The resulting assembly behaves as a continuous flat belt on the carrying run but can articulate freely around drive and tail sprockets, or through spiral and curved sections, without the mechanical stress concentrations that shorten flat-belt service life.<\/p>\n

The choice of resin has profound implications in medical environments. Polypropylene (PP) offers outstanding resistance to the full spectrum of hospital-grade disinfectants \u2014 including quaternary ammonium compounds, peracetic acid, sodium hypochlorite, and aldehydes \u2014 while remaining economical to replace. Acetal (POM) provides significantly higher stiffness and compressive strength per unit of belt width, making it the material of choice where the plastic modular belt must support dense metal instrument tray loads across wide unsupported spans. Polyethylene’s extraordinary impact toughness and cold-temperature flexibility make it the standard selection for cryogenic conveying and applications involving shock loading.<\/p>\n

Module surface geometry contributes as much as resin selection to overall application suitability. Flat-top modules offer maximum contact area for stable product transport; raised-rib modules create air gaps that improve drain-down and prevent capillary adhesion of cleaning fluids; friction-top modules with textured overmoulded surfaces arrest sliding on inclines up to 35 \u00b0; and perforated modules maximise gas and steam penetration for sterilisation tunnel applications. When a standard catalogue geometry does not fully address a given application \u2014 a common scenario in bespoke medical device production lines \u2014 custom module tooling can be developed through Ever Power’s in-house mould-design capability within six to ten weeks from design freeze.\"\u03a0\u03bb\u03b1\u03c3\u03c4\u03b9\u03ba\u03ae<\/p>\n<\/div>\n<\/div>\n

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Customer Success: Surgical Instrument Manufacturer, East Midlands, UK<\/h2>\n<\/div>\n

Background: A Nottingham-based manufacturer producing single-use laparoscopic instruments for NHS and private hospital supply was experiencing chronic belt failures on their washer-disinfector and steam sterilisation tunnel lines. Rubber flat belts required complete replacement every seven to nine weeks due to accelerated edge cracking caused by repeated 134 \u00b0C autoclave cycling combined with peracetic acid cleaning protocols. Each replacement took the line down for four to six hours, costing an estimated \u00a33,200 per incident in lost production and maintenance labour.<\/p>\n

Solution: Working with the facility’s process engineering team, Ever Power specified a 25.4 mm pitch, 52% open-area natural polypropylene \u03c0\u03bb\u03b1\u03c3\u03c4\u03b9\u03ba\u03ae \u03b1\u03c1\u03b8\u03c1\u03c9\u03c4\u03ae \u03b6\u03ce\u03bd\u03b7<\/a> running on a redesigned low-tension conveyor frame. The hinge rods were upgraded to 316L stainless steel for additional corrosion resistance against the acidic cleaning agents in use. A phased transition was planned to enable IQ\/OQ validation to proceed in parallel with ongoing production, minimising disruption to existing customer delivery commitments.<\/p>\n

Results over 18 months of operation: Zero full belt replacements were required. Two individual module replacements \u2014 both attributable to operator handling incidents rather than material fatigue \u2014 were completed during scheduled cleaning breaks, each taking less than twelve minutes. Calculated annualised maintenance saving: \u00a338,400. The facility’s quality manager commented that the cleaning validation protocol achieved first-pass OQ acceptance without remediation, attributing this partly to the high open-area geometry improving detergent drainage characteristics.<\/p>\n

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“We had genuinely underestimated the lifecycle cost of our previous belting solution. The plastic modular belt specification from Ever Power transformed our sterilisation line OEE from 71% to over 89% \u2014 that kind of improvement goes directly to our unit economics.”<\/p>\n

\u2014 Head of Engineering, Surgical Instrument Manufacturer, Nottinghamshire<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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\u03a4\u03b9 \u03bb\u03ad\u03bd\u03b5 \u03bf\u03b9 \u03c0\u03b5\u03bb\u03ac\u03c4\u03b5\u03c2 \u03bc\u03b1\u03c2<\/h2>\n<\/div>\n
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“The compliance documentation pack supplied with each belt consignment has made our ISO 13485 internal audit process significantly simpler. Auditors can find everything they need for material traceability in minutes rather than hours.”<\/p>\n

Compliance Manager \u2014 Medical Diagnostics OEM, Cambridge, UK<\/p>\n<\/div>\n

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“We operate a 24\/7 implantable device line and cannot tolerate unplanned stoppages. The plastic modular belt solution has delivered 99.2% availability over the past twelve months. The modular replacement system genuinely lives up to the claims made during the application review.”<\/p>\n

Production Director \u2014 Orthopaedic Implant Manufacturer, Leeds, West Yorkshire<\/p>\n<\/div>\n

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“Our contact at Ever Power understood the EtO sterilisation process requirements from the very first conversation. The recommended belt specification passed our validation protocol on the first attempt, with no exceptions. Pricing was competitive and delivery to our Glasgow facility was quicker than expected.”<\/p>\n

Validation Engineer \u2014 Contract Sterilisation Services, Glasgow, Scotland<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Ever Power \u2014 Custom Plastic Modular Belt Engineering<\/p>\n

Bespoke Solutions for Complex Medical Conveying Challenges<\/h2>\n

Ever Power’s custom product engineering programme was built specifically to address the reality that no two medical manufacturing lines are identical. Our application engineers work directly with your process, validation and QA teams from initial concept through to IQ-ready belt delivery. Capabilities include custom module geometry development (from CAD to production tooling), non-standard belt widths, custom colour coding for product segregation, anti-static compound integration, radiopaque rod options for FOD detection, and proprietary surface textures developed to your friction-coefficient specification.<\/p>\n

All custom plastic modular belt programmes are supported by full material declaration packages, FAT documentation, and first-article inspection reports prepared to the format required by your quality management system. UK stock of standard modules is maintained for rapid despatch, with lead times on bespoke configurations typically ranging from four to ten weeks depending on tooling complexity.<\/p>\n

\u2709 \u039b\u03ac\u03b2\u03b5\u03c4\u03b5 \u03bc\u03b9\u03b1 \u03c0\u03c1\u03bf\u03c3\u03c6\u03bf\u03c1\u03ac \u2014 sales@plastic-modular-belt.com<\/a><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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\u03a3\u03c5\u03c7\u03bd\u03ad\u03c2 \u03b5\u03c1\u03c9\u03c4\u03ae\u03c3\u03b5\u03b9\u03c2<\/h2>\n<\/div>\n

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What is the best plastic modular belt material for autoclave sterilisation conveying lines in UK medical device factories?<\/p>\n<\/div>\n

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For autoclave tunnel applications operating at 121 \u00b0C to 134 \u00b0C saturated steam, natural polypropylene (PP) plastic modular belt modules are the most widely validated choice across UK medical device facilities. PP maintains dimensional stability through tens of thousands of autoclave cycles, resists the peracetic acid and enzymatic detergents typically used in pre-wash stages, and meets FDA and EU 10\/2011 food-contact compliance requirements. For heavier tray loads across wide unsupported spans, acetal (POM) modules provide higher stiffness without significantly increasing weight or cost. Ever Power can advise on the optimal material grade based on your specific process temperature profile, belt span and loading conditions.<\/p>\n<\/div>\n<\/div>\n

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How much does a custom plastic modular belt for a medical sterilisation conveyor cost, and where can I get a supplier quote in the UK?<\/p>\n<\/div>\n

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The price of a plastic modular belt for medical sterilisation conveying depends on belt width, belt length, module pitch, resin grade, open-area percentage, hinge rod material and any custom surface features required. As a general guide, standard PP medical-grade belt in 25.4 mm pitch with 316L stainless hinge rods typically ranges from \u00a345 to \u00a3120 per linear metre at standard widths, with pricing decreasing at larger volume orders. For an accurate, application-specific price and delivery schedule, contact Ever Power directly at sales@plastic-modular-belt.com. We supply to medical device manufacturers, contract sterilisation facilities and conveyor OEMs throughout England, Scotland, Wales and Northern Ireland.<\/p>\n<\/div>\n<\/div>\n

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Which plastic modular belt open area percentage should I specify for EtO gas sterilisation tunnel applications in a UK clean-room environment?<\/p>\n<\/div>\n

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For ethylene oxide (EtO) sterilisation tunnel applications, a minimum open area of 45% is generally recommended to ensure adequate gas penetration through the product load and belt plane. In practice, most UK sterilisation facilities performing parametric release under EN ISO 11135 specify belts with 50\u201355% open area, which provides a measurable margin for gas distribution uniformity across the load. High open-area PE or PP plastic modular belt modules in 25.4 mm or 38.1 mm pitch are the standard specification. When the belt is also required to withstand hot-water EtO degassing stages, the temperature resistance of the selected resin must also be confirmed against the process temperature profile.<\/p>\n<\/div>\n<\/div>\n

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How do I validate a plastic modular belt change on an ISO 13485 medical device manufacturing line without triggering a full process revalidation?<\/p>\n<\/div>\n

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When replacing a plastic modular belt on a validated ISO 13485 line, the change control approach depends on the functional impact assessment. If the replacement belt matches the same module pitch, open area, material grade and hinge rod specification as the previously validated configuration \u2014 and the supplier provides equivalent compliance documentation \u2014 many manufacturers successfully process the change as a minor change with documented OQ re-run rather than a full PQ revalidation. Ever Power’s applications team can provide change-control support packages including side-by-side material comparisons, dimensional reports and compliance certificates formatted to align with your QMS change-control procedure. Early engagement with your quality team during belt specification selection substantially reduces the validation documentation workload.<\/p>\n<\/div>\n<\/div>\n

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When should a medical device manufacturer in Scotland or Northern Ireland consider switching from stainless-steel mesh belting to a plastic modular belt conveyor system?<\/p>\n<\/div>\n

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Stainless-steel mesh belts remain appropriate for applications demanding high temperature resistance above 150 \u00b0C, such as dry-heat depyrogenation tunnels. However, medical manufacturers across Scotland and Northern Ireland increasingly migrate to plastic modular belt designs when facing three common challenges: high frequency of mesh belt corrosion fatigue failures at weld points exposed to peracetic acid or hypochlorite cleaning agents; difficulty achieving cleaning validation due to mesh weave harbouring biofilm in recessed wire crossing points; and high particulate generation from metal-on-metal contact. Plastic modular belt systems address all three issues simultaneously while offering lower whole-life maintenance cost. The modular replacement advantage is particularly valued by facilities in remote Scottish locations where maintenance call-out response times for conveyor OEM engineers can be lengthy.<\/p>\n<\/div>\n<\/div>\n

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What lead time should a UK medical OEM expect when ordering a custom plastic modular belt with non-standard width or pitch from a specialist supplier?<\/p>\n<\/div>\n

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For non-standard or custom plastic modular belt configurations ordered through Ever Power, lead times depend on the degree of customisation required. Standard widths and pitches in PP and POM are typically held in UK-accessible stock and can be despatched within 3\u20135 working days. Semi-custom configurations \u2014 such as non-catalogue widths assembled from stock modules, or colour-coded modules in stocked pitches \u2014 typically carry a 2\u20133 week lead time. Fully custom module tooling programmes, from design freeze through mould fabrication and first-article approval, are typically completed within 6\u201310 weeks. Contact sales@plastic-modular-belt.com early in your project timeline to discuss options for fast-track supply.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Ready to upgrade your medical sterilisation conveying line?<\/p>\n

Contact Ever Power’s application engineering team for a no-obligation belt specification review and competitive quote \u2014 delivered to UK medical manufacturers within 24 hours.<\/p>\n

\u2709 \u039b\u03ac\u03b2\u03b5\u03c4\u03b5 \u03bc\u03b9\u03b1 \u03c0\u03c1\u03bf\u03c3\u03c6\u03bf\u03c1\u03ac \u2014 sales@plastic-modular-belt.com<\/a><\/p>\n

Ever Power \u00b7 Plastic Modular Belt Specialists \u00b7 Supplying the UK Medical Device Industry<\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Medical Device Industry \u00b7 Sterilisation Conveying \u00b7 UK Plastic Modular Belt for Medical Device Manufacturing & Sterilisation Conveying Lines How purpose-engineered plastic modular belts are redefining hygiene, throughput and compliance across UK medical manufacturing facilities \u2014 from assembly to autoclave tunnel and EtO sterilisation. \ud83d\udce7 Get a Free Quote Medical device manufacturers across the United […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[597],"tags":[],"class_list":["post-897","post","type-post","status-publish","format-standard","hentry","category-application"],"_links":{"self":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/posts\/897","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/comments?post=897"}],"version-history":[{"count":6,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/posts\/897\/revisions"}],"predecessor-version":[{"id":952,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/posts\/897\/revisions\/952"}],"wp:attachment":[{"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/media?parent=897"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/categories?post=897"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/plastic-modular-belt.com\/el\/wp-json\/wp\/v2\/tags?post=897"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}